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Chemical Manufacturing

TSCA + PSM + REACH, in one platform

EPA TSCA + CDR + PMN + SNUR, EU REACH, OSHA PSM 29 CFR 1910.119, EPA RMP 40 CFR 68, CCPS process safety, ACC Responsible Care®, DOT 49 CFR hazmat, EPA RCRA / CAA Title V / TRI / SPCC, FDA 21 CFR 177 food contact, ISO 14001. Built for chemical mfrs, specialty-chemical, agrochem, polymer, battery-material, industrial-gas, fertilizer, CDMO programs.

8 lifecycle phases
34 auto-seeded gate criteria
18 SysML stencil blocks
18 project templates
Methodology-backed by
Methodology

EPA TSCA · EU REACH · OSHA PSM · EPA RMP · CCPS · RCRA

Every chemical manufacturing project runs through the same 8-phase lifecycle — R&D, Process Design, FEED, Detailed Design, Construction, Startup, Operations, Decommissioning. 30+ gate criteria cover EPA TSCA (CDR / PMN / SNUR), EU REACH, OSHA PSM 29 CFR 1910.119 (all 14 elements), EPA RMP 40 CFR 68 (Program 1/2/3), CCPS process safety, ACC Responsible Care®, DOT 49 CFR hazmat, EPA RCRA / CAA Title V / TRI / SPCC, FDA 21 CFR 177 food contact, ISO 14001. Built for chemical manufacturers, specialty-chemical, agrochem, polymer, battery-material, industrial-gas, fertilizer, and CDMO programs.

1
R&D
R&D / Lab
2
Process Design
Process Design
3
FEED
FEED
4
Detailed Design
Detailed Design
5
Construction
Construction
6
Startup
Startup & Commissioning
7
Operations
Operations
8
Decom
Decommissioning
What's Included

Everything projects in your industry actually need

📋

Gates Out-of-the-box

34 readiness criteria auto-seeded on every new project. No blank-page starts.

🧱

Native MBSE Stencils

SysML palette with 18 blocks specific to your domain — drop and go.

🎯

Project-type Templates

18 archetypes pre-configured so you start from the right place.

🤖

AI-assisted, Domain-aware

Our AI advisor knows TSCA / PSM — not generic SE. Prompts, references, and deliverables frame themselves correctly.

Built for

Project archetypes we support

⚗️
Olefins / Cracker
Ethylene / propylene / BTX cracker
🧪
Specialty Chemical
Specialty / fine-chemical plant
🔗
Polymer Plant
Polyethylene / polypropylene / PVC / PET plant
🔋
Battery Materials
Cathode / anode / electrolyte materials
🔬
Electronic Chemicals
Fab-grade chemicals, photoresists, CMP slurries
🌿
Renewable Fuels / SAF
Renewable diesel / SAF / biofuels
Inside the pack

Every tool your project needs, shipping today

Every chemical substance, PHA action, SIL verification, RMP scenario, CDR submission, and TRI Form R gets a dedicated page. Full doc-gen (HAZOP, OSHA PSM Compliance, EPA RMP Plan, TSCA PMN, GHS / HazCom SDS).

Regulatory TSCA · REACH · CDR · PMN

The chemical regulatory stack — US and EU.

🧫
TSCA PMN / LVE / LoREX
Pre-Manufacture Notices + low-volume / low-release exemptions + polymer exemption.
TSCA 15 USC 2604 / 40 CFR 720
📚
TSCA CDR / Chemical Inventory
Chemical Data Reporting quadrennial submission + inventory status tracker.
40 CFR 711
🇪🇺
REACH Registration
EU REACH registration + SVHC tracker + authorization / restriction status.
EU REACH Reg 1907/2006

Process Safety PSM · RMP · HAZOP · LOPA · SIL

The process-safety stack from HAZOP through IEC 61511 SIS proof tests.

📋
OSHA PSM 1910.119
14-element PSM program with triennial compliance audit.
OSHA 29 CFR 1910.119
🛡️
EPA RMP 40 CFR 68
Program 1/2/3 risk management plan with 5-yr resubmit cycle.
40 CFR 68
⚠️
PHA (HAZOP / What-If)
Guideword-driven HAZOP / What-If with action register.
IEC 61882 / CCPS
📊
CCPS Process Safety Indicators
Tier 1-4 indicators with trending.
CCPS / API RP 754
🔁
MOC (Management of Change)
MOC cycle per PSM(l) with PSSR trigger.
OSHA 1910.119(l)
Pre-Startup Safety Review
PSSR per PSM(i) before each startup.
OSHA 1910.119(i)

Environmental RCRA · CAA Title V · TRI · SPCC

The environmental compliance stack.

♻️
RCRA Hazardous Waste
Generator (LQG / SQG / CESQG) + manifest + biennial report.
40 CFR 260-265
💨
CAA Title V Air Permit
Title V operating permit + semi-annual monitoring + ACC.
CAA Title V / 40 CFR 70-71
📤
EPA TRI Form R
Toxics Release Inventory Form R annual filing.
EPCRA / 40 CFR 372
🛢️
SPCC 40 CFR 112
Spill Prevention, Control, Countermeasure plan (PE-certified).
40 CFR 112

Product Stewardship GHS / HazCom · DOT · FDA 21 CFR 177

Hazard communication, transport, and food-contact compliance.

⚠️
GHS / HazCom SDS
OSHA HazCom 2012 / GHS Rev 7 16-section SDS library + labels.
OSHA 1910.1200
🚚
DOT 49 CFR Hazmat
Shipment classification / packaging / marking / labeling / placarding.
49 CFR 171-180
🥫
21 CFR 177 Food Contact
FDA Food Contact Substance compliance for indirect additives.
FDA 21 CFR 177

Quality & EMS ISO 14001 · ACC Responsible Care®

Quality and environmental management certifications.

🌿
ISO 14001 EMS
Environmental management system certified to ISO 14001.
ISO 14001:2015
🏭
ACC Responsible Care®
RC14001 / RCMS certification with annual surveillance.
ACC Responsible Care®

Incident / Ops CSB Incidents · Mechanical Integrity

Incident management and mechanical-integrity program.

🚨
CSB Incident Tracker
Chemical Safety Board reportables + root-cause + corrective action.
CSB
🔧
Mechanical Integrity
PSM(j) MI program — inspection / testing / QA for critical equipment.
OSHA 1910.119(j) / API

Depth 18 starter requirements · 18 SysML blocks · 5 doc templates

Pack ships deep. Starter requirements cover TSCA, CDR, REACH, PSM, RMP, HAZOP, SIL, CCPS, GHS, DOT, RCRA, CAA, TRI, SPCC, MOC, MI, Responsible Care, ISO 14001. SysML — Reactor, Column, HX, Tank, PSV, SIF, HAZOP Node, Bow-Tie, DCS/SIS/BMS, Chemical Substance, REACH Substance, GHS Hazard, RCRA Waste, TRI Release, Flare, MOC. Doc-gen for HAZOP, PSM Compliance, RMP Plan, TSCA PMN, SDS (GHS).

📐
Starter Requirements
18 starter requirements across TSCA / REACH / PSM / RMP / HAZOP / SIL / CCPS / GHS / DOT / RCRA / CAA / TRI / SPCC / MOC / MI / Responsible Care / ISO 14001.
EPA / OSHA / EU / DOT / ACC / ISO
🧱
Chemical SysML Palette
18 pre-configured blocks for process units, reactors, columns, tanks, PSVs, SIFs, HAZOP nodes, chemical substances, waste streams, MOC records.
OMG SysML
📄
Doc-gen Templates
HAZOP Report · OSHA PSM Compliance · EPA RMP Plan · TSCA PMN · GHS / HazCom SDS — real content.
Regulatory boilerplate
🎯
Project Archetypes
17 templates — Olefins / Cracker, Specialty, Polymer, Agrochem, Coatings, Pigments / Dyes, API / Intermediate, Battery Materials, Electronic Chemicals, Industrial Gas, Fertilizer, Hazwaste TSDF, Renewable Fuels, Food Ingredients, Metallurgical, Tolling / CDMO, R&D Pilot.
30-day pilot. No credit card required.
Your data in, your data out. Standard formats only.
Self-hosted option for classified programs.

Your first industry pack is free.

Every subscription includes one vertical pack at no extra cost. Add Chemical Manufacturing today — $0 for your first pack, forever.